Marzoli "weawing" the future of intelligent spinning @lTMA.2019

20.06.19
Press Releases
di lettura

Camozzi Group company and leader in the supply of complete spinning lines, components and digitalised solutions for the best performance of the spinning process – is ready to “weave” the future of intelligent spinning @ITMA.2019 (Stand H6-A201), the international textile machinery exhibition to be held from 20 to 26 June in Barcelona. A special showcase for the company, which will participate in the event with a completely revitalised image and a rich display of new solutions, aimed at ensuring higher levels of performance, in line with the standards of the Camozzi Group, whose approach and values it shares.

 “Textile Engineering” – also incorporated in the new institutional logo of Marzoli – perfectly expresses its ability to innovate and work in close contact with Customers, supporting them throughout all phases of the process: from preliminary studies to plant construction, including line start-up, optimisation, management and subsequent commissioning, regardless of whether it is a single machine or complete spinning mill. This evolved approach makes Marzoli, as a Global Partner for the creation of unique solutions exported worldwide, more and more synonymous with production efficiency, flexibility and quality.

Another Company strength is its expertise in developing and combining the most advanced digital technologies, using sensors and integrated diagnostic systems to create smart solutions for predictive maintenance, as well as remote control and management of the plants. More specifically, in collaboration with Camozzi Digital, Marzoli has developed MRM (Marzoli Remote Maintenance): the first patented software platform in the world that analyses the big data of machinery processes detected as mission critical, to continuously monitor operations. This means a reduction of machine downtime, a longer useful life of parts, and more effective and prompter maintenance. Remote control, on the other hand, is made possible by YarNet: a highly innovative software, thanks to which users can easily manage the entire Marzoli spinning process directly from their PC, quickly querying each single machine with ease – a real value-added technology for Customers aiming to maximise productivity and profitability.

The innovative products on show will also include Brain Box: the new patented Marzoli software with an integrated APP, developed entirely in-house, which significantly improves plant performance. In fact, the data emerging from the tests conducted shows a 5.5% increase in productivity, an 8% increase in efficiency, and 1.5% energy savings. Installation is fast and simple, with just four steps: apply the sensors to the individual machines, connect the sensors to Brain Box, download the APP, and activate the monitoring function for the detection of any issues.

Another main attraction at ITMA will be the innovative 24,000 spinning module by Marzoli, which, compared to traditional spinning lines, enables Customers to achieve a significant reduction in TCO (Total Cost of Ownership) thanks to a 4% cost savings for conditioning, a 10% reduction in investments in the square footage of production sites and a 9% cost savings for internal logistics.  At the stand, there will also be a space dedicated to virtual reality, where visitors can take a “tour” of a complete spinning mill. Throughout this unique experience, dedicated video previews will reveal all of the potential and advantages offered by the individual Marzoli machines and solutions, including two additional products being launched: the revolutionary CMX comber and the 2400 spindles MDS2.4 spinning frame.

“Our state-of-the-art CMX machine is a new 10-head combing system which, with a capacity of up to 115kg/hour, guarantees a level of productivity 25% higher than the previous model, along with energy savings equal to 20% kW/kg. Likewise, the 2400 spindles MDS2.4 Hyper Ring spinning frame reduces energy consumption by at least 50%, while ensuring maximum efficiency with reduced investments and low maintenance costs”, stated engineer Cristian Locatelli, General Manager of Marzoli & Camozzi Digital, concluding,In fact, being a partner for our customers means applying all the expertise and technological know-how at our disposal, to ensure quality advice aimed at developing systems that always operate at peak performance.”

Lodovico Camozzi, President and Chief Executive Officer of the Camozzi Group, commented, “Participation in a prestigious event such as ITMA is crucial for our Group, as an occasion to compare with industry professionals and a precious opportunity to share the high value of Marzoli solutions for spinning of the future. Indeed, we are certain that our vision for constant improvement represents added value for Customers, who can thus aspire to meet new challenging goals and grow in their target markets.”

Camozzi Group

Il Gruppo Camozzi fondato nel 1964, è una multinazionale italiana leader nella produzione di componenti e sistemi per l'automazione industriale presente anche nei settori delle macchine utensili speciali, delle macchine per la filatura e in numerosi altri processi di lavorazione delle materie prime. Il gruppo Camozzi è presente in 75 Paesi nel mondo, ha 30 filiali, 2600 dipendenti, 5 divisioni operative e 18 siti produttivi.

Founded in 1964, the Camozzi Group is an Italian multinational leader in the production of parts and systems for industrial automation, operating in the special machine tool and spinning machine sectors, as well as a number of other raw material machining processes. The Camozzi Group is present in 75 countries around the world, with 30 branches, 2,600 employees, 5 operating divisions and 18 production sites.

Marzoli, a historical Italian company established in 1851, is currently a market leader in the supply of spinning machines. The only manufacturer of complete machinery lines in Europe, it offers latest generation plant, electronic control and management systems, making it possible to manage spinning processes at maximum yield. Synergies with the digital expertise of the Group and the most recent technology adopted - Cloud Computing, Smart sensors, Industrial Ethernet, Machine Learning, etc. - have allowed Marzoli to interpret the paradigms of Industry 4.0 and to develop YarNet and MRM for its customers, two platforms for the informed and optimised management of the entire spinning process. This added value makes Marzoli the perfect partner for success in the spinning world, in terms of quality, reliability, flexibility and efficiency. Thanks to its sales and support network for international customers, with branches in India and the US and partners located across all continents, as well as consolidated experience with every type of textile fibre and application, Marzoli is a competent and reliable partner.

 

For more information:

Lbdi Communication
Barbara Olmi - email bolmi@lbdi.it Federica Cosmo - email fcosmo@lbdi.it
Ginevra Fossati - email gfossati@lbdi.it Tel. 02/46910069 - Fax 02/33007120

 

The Innovative 24.000 Spinning Module

 

The Revolutionary CMX Comber 

The 2400 Spindles MDS2.4 Spinning Frame 

 

The Camozzi Group

Established in 1964, the Italian Camozzi Group is a global leader in the production of components and systems for high-tech industrial automation in the manufacturing, life science, robotics and mechatronics sectors. The Camozzi Group also produces specialist machine tools for the aeronautics, space and energy industries as well as operating across a variety of sectors from textile machinery to raw materials processing markets including composites, titanium and aluminum.

Continuous research and technological development are the basis of the Group’s corporate strategy which promotes constant innovation and creates added value for our customers. In addition, combined with the use of IIOT digital solutions and our commitment to social responsibility, they form the principles that inspire the entire Group.

The Camozzi Group is represented in 75 countries worldwide, has 38 branches, 3023 employees, 5 operating divisions and 26 production sites.